RAV4 PAB4-Toyota Toyota
1. Car operation
2. Maintenance
3. Engines
   Engine 3S-FE repair without its removal from the car
      General information
      Specifications
      Installation of the piston of the first cylinder in the top dead point (VMT)
      Cover of a head of the block of cylinders
      Inlet collector
      Final collector
      Gear belt and pulleys of a gear belt
      Forward sealing ring of a cranked shaft
      Sealing ring of a camshaft
      Camshafts and pushers of valves
      Head of the block of cylinders
      Oil pallet
      Oil pump
      Drive flywheel / plate
      Back sealing ring of a cranked shaft
      Support of the power unit
   Engine 1AZ-FE repair without its removal from the car
   Diagnostics and preparation of the engine for major maintenance
4. Cooling and conditioning systems
5. Fuel system and system of production of the fulfilled gases
6. Ignition system
7. The monitoring system and decrease in toxicity of the fulfilled gases
8. Coupling
9. Transmission
10. Driveshaft and shaft of a drive of driving wheels
11. Brake system
12. Suspension bracket
13. Steering and running gear
14. Body
15. Electric equipment
Electric equipment schemes




Toyota RAV4>> Engines>> Engine 3S-FE repair without its removal from the car>> Head of the block of cylinders
Removal
Removal of a head of the block of cylinders carry out on the cold engine in the following order:
– switch off ignition and disconnect a "weight" wire from the storage battery;
– dump pressure in fuel system;
– merge cooling liquid from the block of cylinders and a radiator;
– merge from the engine engine oil and turn out the oil filter;
– remove the distributive fuel highway and nozzles;
– remove inlet and final collectors;
– remove a gear belt, a pulley of a camshaft and a tension roller of a gear belt;

Fig. 3.35. Head of the block of cylinders of the engine 3S-FE: 1–eye; 2–"mass" wire; 3–generator arm; 4–laying of a head of the block of cylinders; 5–back casing of a gear belt; 6–spring of a gear wheel of a camshaft; 7–spring ring; 8–wavy washer; 9–sealing ring; 10-auxiliary gear wheel of a camshaft; 11-cover of the bearing of a camshaft; 12-camshaft of inlet valves; 13-laying of a cover of a head of the block of cylinders; 14-cover of a head of the block of cylinders; 15-support of an inlet collector; 16-air branch pipe; 17-valve of ventilation of a case (PCV); 18-rasporny plug; 19-laying of an inlet collector; 20-vacuum pipe; 21-an element of system of a retsirkulyatsiya of the fulfilled gases; 22-the electropneumatic valve of system of a retsirkulyatsiya of the fulfilled gases; 23-laying; 24-laying; 25-throttle knot; 26-inlet collector; 27-laying; 28-quencher of fluctuations of fuel; 29-tube of supply of fuel; 30-tube of return of fuel; 31-fuel highway; 32-sealing ring of round section; 33-sealing ring; 34-nozzle; 35-washer; 36-holder of high-voltage wires; 37-sealing ring; 38-maslootrazhatelny cap; 39-valve; 40-spark plug; 41-adjusting washer; 42-pusher; 43-crackers; 44-plate of a spring; 45-spring; 46-plate of a spring; 47-lock ring; 48-the directing plug of valves; 49-camshaft of final valves; 50-eye; 51-head of the block of cylinders; 52-sealing ring of round section; 53-laying; 54-the union of an exit of cooling liquid; 55-laying; 56-sensor of pressure of oil; 57-bypass tube of system of cooling; 58-protection of the oil heat exchanger; 59-thermoprotective casing of a final collector; 60-laying of a final collector; 61-support of No. of 1 final collector; 62-support No. 2 of a final collector; 63-final collector


– turn out bolts and remove a back casing of a gear belt 5 (fig. 3.35) ;
– disconnect the sensor of provision of a camshaft;
– remove camshafts 12, 49 and pushers;
– mark and disconnect the remained branch pipes of system of cooling, a tube, a cable, hoses and wires;

Fig. 3.36. Sequence of a tightening of bolts of fastening of a head of the block of cylinders


– a six-sided key «on 8 mm» in sequence, return to a tightening, gradually weaken, and then turn out completely bolts of fastening of a head of the block of cylinders (fig. 3.36) ;
– remove a head from the block of cylinders. If the head sits very densely, the lever from outside, opposite to a gear belt, separate a head from the block of cylinders.
Installation
At installation of a head of the block it is necessary to use new bolts of fastening.
All clips and collars which at removal will be damaged or cut, at installation of a head of the block replace with the new.
At replacement of a head of the block in system of cooling fill in fresh cooling liquid.
Privalochnye surfaces of a head and the block of cylinders should be absolutely pure. For their cleaning use a firm plastic or wooden scraper. When cleaning be careful, as the aluminum alloy is very easy for damaging. Be convinced that the deposit did not get to canals of system of greasing and cooling. It is especially important for greasing system as the deposit can block supply of oil to engine details. If necessary clean channels.
Check privalochny surfaces of a head and the block of cylinders: on them there should not be notches, deep scratches and other damages. It is possible to eliminate small defects with machining. At major defects of a detail are subject to replacement.
Tap clear a carving of openings for bolts of fastening of a head of cylinders in the block. Clear openings under bolts in the block. Vvorachivaniye of a bolt in the opening filled with oil can break off the block because of hydraulic pressure.
Establish details and knots which acted in film from a head of the block of cylinders.
Check that directing plugs are established in the block of cylinders.
New laying of a head of the block of cylinders is necessary for taking from packing directly ahead of installation.
Establish laying on directing plugs, thus an inscription of "top" it should be directed to a head.
Establish a head of the block of cylinders.
Put on a carving of bolts of fastening of a head of the block of cylinders a thin layer of engine oil, insert bolts and tighten them by hand.
In the sequence shown in drawing 3.36 , in two stages, tighten bolts of fastening of a head of the block of cylinders:
The 1st — tighten the moment of 49 N • m;
The 2nd — tighten on a corner 90 °.
Further it is not required additional pulling up of bolts of fastening of a head of the block of cylinders.
Further installation of a head of the block of cylinders is carried out to sequences, return to removal, taking into account the following.
Check and if necessary adjust gaps of valves.
Fill in cooling liquid.
Establish the new oil filter and fill in in the engine engine oil.
Start up the engine and check on absence of leaks.
Adjust the ignition moment.
Carry out road tests of the car.